The best solution for aluminum casting decoring
De-coring Station,
Decoring Machine
KCE Simpson Decoring Machines offer high efficiency and accuracy in core removal, and can handle complex castings with intricate core designs, ensuring minimal damage to the casting itself. The automation provided by KCE Simpson decoring machines reduces labor-intensive manual work and increases overall productivity.
About KCE Decoring Machines
KCE Simpson’s decoring machines and decoring station offer high efficiency and accuracy in core removal, they can handle complex castings with intricate core designs, ensuring minimal damage to the casting itself. The automation provided by KCE decoring machines reduces labor-intensive manual work and increases overall productivity.
In KCE, Decoring machines can be customized to meet specific requirements. This includes adjustable parameters such as impact force, temperature, and core removal speed. Such flexibility allows foundries to optimize the decoring process for different casting types and core materials.
Features of KCE Decoring Machines
- Fast & Reliable Decoring: High Productivity Combined With Simplicity
- Safe & Environmentally Friendly: Minimal Moving and Wearing Components
- Short Cycle Times: High Efficiency and Low Energy Consumption
- Customizable design to be suitable for virtually any casting and batch production of various scale production lines
- Fully Programmable Cycle Enabling: Easy to Integrate Into the Assembly Line and Allows the End User to Match the Decoring Machine’s Operation to the Core Extraction Requirements
C Type Single Station Decoring Machine
A C-type single-station decoring machine is designed according to the size standard of auto parts (cylinder head, manifold).
Easy to use thanks to the display of its adjustable parameters (hammering time, vibration frequency).
Performance Parameter
| Model | XPS-C-L-1-A |
| Equipment Dimensions (L*W*H) | 2800x2200x1800 mm |
| Workpiece mass to be processed (kg) | < 60 kg |
| Maximum size part to be processed (mm) | 750x300x450 |
| Number of hammers | 1-2 pieces |
| Vibration Motor Quantity | 2 pieces |
| Vibration motor frequency | 25-40HZ adjustable |
| Rotation angle | None |
| Number of workpieces to be decoring | 1 |
| Features | Meet general workpiece decoring(sand cleaning) |
Double-Station Decoring Machine
Process 2 parts simultaneously with one machine.
Increases productivity through reduced cost, footprint, and maintenance per machine.
Performance Parameter
| Model | XPS-C-L-2-A |
| Equipment Dimensions (L*W*H) | 2800x2200x1800 mm |
| Workpiece mass to be processed (kg) | < 120 kg |
| Maximum size part to be processed (mm) | 1200x300x500 |
| Number of hammers | 2-4 pieces |
| Vibration Motor Quantity | 2 pieces |
| Vibration motor frequency | 25-40HZ adjustable |
| Rotation angle | none |
| Number of workpieces to be decoring | 2 |
| Features | Meet general workpiece sand cleaning |
Rotary Double Station Decoring Machine
Process 2 parts with hammering, combined vibration, and turning on the same machine with Dual Parts and Rotation.
Allows you to machine parts that are difficult to decoring by conventional means.
Increase productivity by reducing costs, footprint, and maintenance per machine.
Performance Parameter
| Model | XPS-C-X-2-A |
| Equipment Dimensions (L*W*H) | 2.8×2.2×1.8 m |
| Workpiece mass to be processed (kg) | < 80 kg |
| Maximum size part to be processed (mm) | 730x300x750 |
| Number of hammers | 2-4 pieces |
| Vibration Motor Quantity | 2 pieces |
| Vibration motor frequency | 25-40HZ adjustable |
| Rotation angle | 0-235 |
| Number of workpieces to be decoring | 2 |
| Features | Meet general workpiece sand cleaning |
Vertical Double-Station Decoring Machine
- Process 2 parts simultaneously with one machine.
- Vertical layout, convenient automation layout
- Improve productivity by reducing cost, floor space and maintenance of a single machine.
Performance Parameter
| Model | XPS-C-L-2-A |
| Equipment Dimensions (L*W*H) | 2800x2200x1800 mm |
| Workpiece mass to be processed (kg) | < 60 kg |
| Maximum size part to be processed (mm) | 450 x 300 x 350 |
| Number of hammers | 2-4 pieces |
| Vibration Motor Quantity | 2 pieces |
| Vibration motor frequency | 25-40HZ adjustable |
| Rotation angle | 0-180 |
| Number of workpieces to be decoring | 2 |
| Features | Meet general workpiece sand cleaning |
D Type Single Station Heavy-Duty Decoring Machine
Meeting the needs of castings for the production of large components (truck, medical, aerospace, etc.)
Its quality and characteristics are the same as c-type coring machine
Performance Parameter
| Model | XPS-D-L-1-A |
| Equipment Dimensions (L*W*H) | 2.9×2.2×1.8 m |
| Workpiece mass to be processed (kg) | < 120 kg |
| Maximum size part to be processed (mm) | 730x300x750 |
| Number of hammers | 2-4 pieces |
| Vibration Motor Quantity | 2 pieces |
| Vibration motor frequency | 25-40HZ adjustable |
| Rotation angle | None |
| Number of workpieces to be decoring | 1 |
| Features | Meet general workpiece sand cleaning |
De-coring Station
- Satisfies the needs of castings that produce most of the aluminum castings.
- Increases productivity through reduced cost, footprint and maintenance per machine.
Performance Parameter
| Model | XPS-C-A |
| Equipment Dimensions (L*W*H) | 2600x2200x1800 mm |
| Workpiece mass to be processed (kg) | < 60 kg |
| Maximum size part to be processed (mm) | 1400 x 1100 x 550 |
| Number of hammers | 2-4 pieces |
| Vibration Motor Quantity | None |
| Decoring hammer position manually adjustable | X, Y, Z three directions realize flexible processing |
| Rotation angle | 0-180 |
| Number of workpieces to be removed | 1-4 |
| Features | Meet general workpiece sand cleaning |